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SKT-CC-008 Rubber type chip conveyor
Our main products include various types of roll forming machine, pipe processing machine, wire drawing machine, lathe and other related machines, etc.
- Commodity name: SKT-CC-008 Rubber type chip conveyor
Technical documentation
The centralised chip conveyor device is a combination of large-scale chip conveyor, which generally adopts chain plate chip conveyor and chain dragging to scrape out the chips along the bottom of the chip conveyor, so as to collect and convey granular metal iron chips, fine iron chips, casting iron chips and non-metallic chips, with a large conveying flow. The machine has streamline modelling, beautiful appearance, smooth chip removal, small volume, high efficiency, stable transport, safe and reliable, low noise, and overload protection function. The pitch is 31.75mm and 50.8mm for choice.
The process of machining and manufacturing will produce a large number of chips. These chips often contain a large amount of oil and cutting emulsion. Due to the fluffy chips, easy to scatter around the machine tool and the workshop channel, so it is not only difficult to clean up, but also seriously pollute the workshop environment. The traditional solution is to clean up the chips manually and finally converge the chips into a large chip box, which is regularly lifted to the car by an overhead crane and transported out. This method is a large workload, waste of manpower, and occupy the production overhead crane, easy to conflict with the production, and the workshop chip storage area will take up the effective use of the workshop area, affecting the logistics of the workshop, but also cause difficulties in the management. With the development of the production of CNC machine tools are widely used, the workpiece processing efficiency has been greatly improved, but the corresponding research for the machine tool chip removal is relatively lagging behind, and now most of the research on chip removal is only for a single machine tool, rarely involved in the design of the entire workshop chip removal system. For this reason, our company designs a set of solutions for the whole workshop chip removal system.
- 产品描述
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Slope Belt Conveyor is short for Climbing Belt Conveyor, which is a kind of belt conveyor.
Climbing Belt Conveyor uses the continuous or intermittent movement of conveyor belt to convey the goods under 500kg or powdery or granular goods. Climbing belt conveyor is used in the case of conveying with height difference, it can complete the continuous conveying, and can smoothly connect with roller conveyor or chain conveyor.
Belt conveyor (belt conveyor), also known as belt conveyor, is widely used in home appliances, electronics, electrical appliances, machinery, tobacco, plastic injection moulding, post and telecommunications, printing, food and other industries, the assembly of objects, testing, debugging, packaging and transport. Line conveyor can be selected according to the process requirements: ordinary continuous operation, beat operation, variable speed operation and other control modes; line body according to local conditions: straight line, curved road, slope and other line forms Conveying equipment including: belt conveyor is also known as belt conveyor or tape conveyor, etc., is composed of rhythmic flow line indispensable to the economy of logistics and conveying equipment. Belt conveyor according to its conveying capacity can be divided into heavy-duty belt conveyor such as mining belt conveyor, light belt conveyor such as used in electronics and plastics, food and light industry, chemical and pharmaceutical industries. Belt conveyor has strong conveying capacity, long conveying distance, simple structure and easy maintenance, and can easily implement programmed control and automation. The continuous or intermittent movement of the conveyor belt is used to convey the goods below 100KG or powdery or granular goods, with high speed, smooth operation, low noise, and can be transferred up and down the slope.Belt conveyor related information
1、 The materials of conveyor belt are: canvas belt (or nylon belt), plastic belt, anti-static PVC belt, rubber belt (heavy objects use rubber belt with steel wire), metal mesh belt and so on.
2, climbing belt conveyor conveying angle is best not to exceed 13 degrees, if more than 13 degrees to increase in the belt surface blocking strips or belt to choose with friction grass belt. In the production of climbing belt machine usually in the belt machine on both sides of the waist to increase the guardrail or in the side of the belt to increase the train edge, in order to prevent the object in the conveyor process fall.
3, climbing belt machine drive mode: motor reducer drive mode and drum motor drive mode
4, climbing belt machine specifications: effective width W100-1500 (mm), single drive limit length L10000-50000 (mm), transport capacity 100kg/m max, conveying speed 0-60m/min, electric power 0.2KW, 0.4KW, 0.75KW, 1.1KW, 1.5 KW, 2.2KW, 3.7KW.
5, mobile conveyor adapted to transport bulk or packaged grain and small granular materials, conveying, loading and unloading, palletising, dumping a variety of roles, and can be more than one tandem or other mechanical joint supporting the use of. Can be used in the open-air warehouse and other sites.Climbing belt conveyor commissioning
Debugging belt conveyor [1] steps:
(1) After the installation of the equipment carefully debugging belt conveyor, to meet the requirements of the drawing.
(2) the reducer, moving parts filled with the appropriate lubricant.
(3) After the installation of the belt conveyor to meet the requirements of the single device for manual work trial, and combined with the commissioning of the belt conveyor to meet the requirements of the action. (4) Commissioning of the electrical part of the belt conveyor. Including conventional electrical wiring and action of the debugging, so that the equipment has good performance, to achieve the designed function and state.Technical parameters of the equipment
1, the belt line frame material: carbon steel, stainless steel, aluminium profile.
2, the line bracket has: stainless steel, aluminium profile, carbon steel spraying, etc..
3, the common width of the belt: 20 ~ 2000mm, can also be customised according to customer requirements.
4、Conveying speed is generally: 0.1 ~ 10M/min; can also be used according to user needs speed control or fixed speed.Equipment features
1、Large conveying capacity, simple structure;
2、Easy maintenance, standardised components;
3、According to the requirements of conveying process, it can be single conveyor or multiple units;
4、It can be composed of horizontal or inclined conveying system with other conveying equipments, in order to meet the needs of different arrangement type of operation line.
The conveyor belt of belt conveyor line is made of rubber, canvas, PVC, PU, etc. In addition to ordinary material conveying, it can also meet the special requirements of oil-resistant, corrosion-resistant, antistatic and other materials conveying.
6、The belt conveyor adopts special food-grade conveyor belt, which can meet the requirements of food, pharmaceutical, daily-use chemical and other industries.
7、Smooth conveying, there is no relative movement between the material and the conveyor belt, which can avoid the damage to the conveyor.
8, compared with other conveyor noise is small, suitable for the working environment requires quieter occasions.Safe operation
Belt conveyor has become one of the important equipment in the whole production chain. Advanced structure, strong adaptability, low resistance, long service life, easy maintenance and complete protection devices are the significant features of the belt conveyor.
Before running the belt conveyor, first of all, we should confirm that the belt conveyor equipment, personnel and conveyed goods are in a safe and intact state; secondly, we should check that each moving part is normal and free of foreign matter, and check whether all the electrical circuits are normal or not, and the belt conveyor can be put into operation only when it is normal. Finally, check that the difference between the supply voltage and the rated voltage of the equipment is not more than ±5%.
Operation
1. Close the main power switch, check whether the power supply of the equipment is fed normally and whether the power indicator is on. Carry out the next operation after it is normal.
2. Close the power switch of each circuit and check whether it is normal. Normal state is: the equipment does not move, the belt conveyor running indicator does not light, the power indicator of the frequency converter and other equipment is on, and the display panel of the frequency converter shows normal (no fault code display).
3. Start each electrical equipment in turn according to the process flow, and start the next electrical equipment after the previous electrical equipment starts normally (the motor or other equipment has reached the normal speed and normal state).
In the operation of the belt conveyor, it is necessary to comply with the provisions of the articles in the design of the conveyed articles and the design capacity of the belt conveyor. Secondly, it should be noted that all kinds of personnel must not touch the moving parts of the belt conveyor, and non-professionals must not touch the electrical components, control buttons, etc. at will. Finally, in the belt conveyor operation can not be disconnected to the back stage of the frequency converter, such as determining the need for maintenance, it must be in the case of stopping the frequency conversion operation can be carried out, otherwise it may damage the frequency converter.
Belt conveyor operation stops , press the stop button to wait until the system stops all before cutting off the main power supply.
Selection of model
(1) The weight of the conveyed object (including the weight of the spreader), the external dimensions and its hanging method;
(2) The length of the line and its complexity, that is, the number of horizontal rotary section and vertical bending section;
(3) The environmental working conditions and working shifts of the conveyor;
(4) The operating speed and productivity of the conveyor;
(5) Special process requirements.
Power roller conveyor consists of power roller barrel assembly, aluminium side plate, sheet frame, drawbar, bearing seat, driving device and chain. Non-powered roller conveyor consists of non-powered roller drum assembly, aluminium side plate, sheet frame, tie bar, bearing seat. The power roller conveyor is driven by the driving device to pull the chain, and the chain drives the sprocket on each power roller barrel to rotate, so as to convey the work by rotating. The non-powered roller conveyor consists of a person pushing and pulling the workpiece or the workpiece extruding the workpiece and moving on the free roller barrel.
Commissioning
Steps for commissioning belt conveyor:
(1) Each device is carefully debugged belt conveyor after installation to meet the requirements of the drawing.
(2) each reducer, moving parts filled with the appropriate lubricant.
(3) installation of the belt conveyor to meet the requirements of each single device for manual work trial, and combined with the debugging belt conveyor to meet the requirements of the action.
(4) debugging the electrical part of the belt conveyor. Including conventional electrical wiring and action of the debugging, so that the equipment has good performance, to achieve the designed function and state.
Keywords:
Drag Chain,Chip Conveyor
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